improving the combustion of fuel oil device for optimization
combustion of fuel oil and heavy fuel


The peculiarity of our work is that we provide to every customer the customized solution for his energy system.

For each client
, our works algorithm in the following.

1. Selecting a responsible specialist, client-side for operative technical questions. Knowledge of Russian language is welcomed, but not a problem. (communication in English).

2 Study requirements for questionnaire. Filling out the short questionnaire, but better ful questionnaire... Answer any additional questions.

3 In the case of unavoidable difficulties, mandatory arrival of our specialists. Visit of our specialists (preliminary engineering survey) extremely useful for projects on large and complex objects.

4. Analysis of the questionnaire, generation of preliminary technical solutions and discussion with the customer.

5. Generation the final technical solution, with full coordination with the customer.

6. Determination volume and range of additional works to be executed at the customer site.

7. Nomenclature and definition of equipment supplied (at this stage, its value is automatically determined).

8. Supply and installation (installation supervision if necessary for an extra charge).

9. Supervision of installation (locally or remotely) and launch in accordance with the instruction manual, or individual instructions.


Why each project is individual and once it is impossible to specify its value?

1. Two identical boilers. Each consumes 1 ton of fuel oil per hour. One boiler pressure pump has a capacity of 10 cubic meters p/h. On the other - 5, so respectively equipment that is installed in the supply line is different, " linear TRGA-10 or TRGA-05", if the client does not want or can not replace the pump.

2. Pressure pump on
boilers group missing - there is the traffic pump only to the active nozzles that have their pumps. Thus we select "recirculation device TRGA" , depends on the volume and the temperature in the supply tank and the hourly consumption of fuel.

We offer not only the equipment, but integrated technology solution, based on practical experience of more than 152 installations on Feb .2017, a series of tests and constant feedback from their customers. In this case our equipment - only instrumental piece of the technology. And here is one of the results. "before" - on the left and "after" - right

fuel economy furnaces reduction in specific fuel consumption reduction of harmful emissions reduction of smoke
fuel economy furnaces reduction in specific fuel consumption reduction of harmful emissions reduction of smoke
fuel economy furnaces reduction in specific fuel consumption reduction of harmful emissions reduction of smoke
fuel economy furnaces reduction in specific fuel consumption reduction of harmful emissions reduction of smoke

All preparatory works are usually made by local specialists. These works do not require high qualifications in each country are specialists at this level.

Under supervision work, we will teach your staff features to install and run our equipment, to reduce costs and time.

We also train your staff, the rules of the routine maintenance and servicing of our equipment. It does not require high skills - technical training mid-level care and accuracy, which certainly takes place on your industrial platform.

Some variants of technical solutionrequire needs the creation a modules based on pumping units, i.e. our equipment is mounted with additional pumps, pipe and dash harness. We will need your staff for assembly, welding, electrical. It also reduces costs and provides in-depth training.

In addition, to create such modules, we use local components and pumps that significantly reduces terms of manufacturing, customs and transport costs. Below - the module for processing heavy black oil, built in Syria by local specialists under our supervision in 2012.

Our hydrodynamic TRGA modules - austere, simple, cheap, effective and extremely reliable, that proved exploitation in the most demanding technical specifications.

Homogenizer TRGA - works effectively on fuel with a different density, viscosity, temperature, and at various flow rates of fuel. TRGA homogenizer, which is installed in the fuel supply line - works effectively whith different volume and pressure of fuel that flows through it without additional adjustment.


hydrodynamic module homogenizer dispersant TRGA - cheap, efficient and extremely reliable
hydrodynamic module homogenizer dispersant TRGA - cheap, efficient and extremely reliable
hydrodynamic module homogenizer dispersant TRGA - cheap, efficient and extremely reliable
hydrodynamic module homogenizer dispersant TRGA - cheap, efficient and extremely reliable
Individuality and typical technical solutions.

In simple cases, we use standard schemes, adapting them to the specific customer, in difficult situations, we combine these schemes or carry out necessary additions, but we have mounted tech solutions more than 90 individually variants.

You can see not only the thorough development, but also the amount of extra work and parts that we use on-site, to reduce the overall project cost.

Every single object - is analyzed on the basis of the questionnaire in order to maximize the effect and minimize the total cost. When the coincidence of objects - the price for each remains unchanged.

The required productivity of the device, as well as the number of devices are not always directly related to fuel consumption at the boiler.

Technical reasons (such as the presence of particular setting pressure pump) require the installation of in fuel supply line unit same productivity regardless of the actual consumption of fuel oil.

Conversely, when there are multiple low-power boilers, effective technical solution is often not install the unit in front of each boiler separately, but installation one device for the treatment of heavy fuel oil in the supply from tank or storage tank. So the required productivity of the device is determined by factors such as - the total flow rate for all the injectors, the volume of the container for the fuel processing and the temperature and viscosity of the fuel in the tank, as well as its geometrical dimensions.

It is for this reason, before analyze each individual questionnaire is impossible to determine the full specifications of main and auxiliary equipment, as well as the number and types of our devices.

Lower total cost of the project reached the maximum use of local staff, local primary and auxiliary equipment - pumps, pipes, valves, gauges, pumps, control systems, and so on.

Normal payback time for our complete TRGA systems is not more 3-6 months. The minimum expected life of 1.5-2 years, for small and medium-sized boilers. Many of our devices are working 3-5 years ...

Differences. Our devices are much cheaper than European and American counterparts, such as ship homogenizer module made in Germany, with a capacity of 4.5 cubic meters per hour for up to 242 days of work, worth 26,000 euros ...

Our devices are much more durable and more reliable counterparts, as the U.S. and EU firms tend to use outdated design from the USSR, which fall in the incomplete form in Europe with fantastic promises about the effectiveness of their work. Manufacturers of Spain and India - usually replicate the same model, so as they have a sign - "Made in USA" or "Made in the EU."

Our devices which are installed in the fuel line to the injectors have no analogues in the world, on the parameters - efficiency, durability, ability to work at high pressures and temperatures. As well as ability to work effectively when the volume and pressure of the flow stream changes (which is typical for any boiler) as well as allow for efficient operation by changes in viscosity and fractional composition of the fuel.

Our TRGA devices are certified RTN - Russian Technical Standard, a license to use this equipment at highly hazardous facilities in Russia, Belarus and Kazakhstan and EU quality certificate.



And so we agreed on all circuits, signed a contract, received your payment, sent you a set of our equipment. What's next ? Next - we continue to work together for correct installation and starting of our equipment. Sometimes it takes days, sometimes weeks, as some of our customers do not buy in time other necessary components and / or waiting for technological break, during which it is possible to carry out all works ...
dispersing homogenizer TRGA document scheme manual installation maintenance service
We give you a passport for each element of our equipment (left).

We give you detailed instructions for installation and operation of our equipment (right).

These documents are available in Russian and English languages. Originals are available at the same time with the contract, electronic copies - sent for operative work.

These documents contain the know-how and experience of practical work, because not publicly available.

Document length - up to 30 pages of text.
dispersing homogenizer TRGA document scheme manual installation maintenance service
dispersing homogenizer TRGA document scheme manual installation maintenance service
We give you templates for installation (left).

And to develop a customized installation scheme, with reference to your specific object based on your questionnaire and photographs that give you or we do during the examination your enterprise (right)

These documents are available in Russian and English languages. Originals are available at the same time with the contract, electronic copies - sent for operative work.

These documents contain the individual data from customer and therefore will never be published and no one passed.

dispersing homogenizer TRGA document scheme manual installation maintenance service
dispersing homogenizer TRGA document scheme manual installation maintenance service
When working with capacities, we provide to the customer an individual analysis of existing tanks with the justification of the technical solution and the individual recommendations for installation and additional technological methods to increase the efficiency of the system (left).

As well as instructions for the manufacture, installation, operation, fuel module for fuel tanks (right).

These documents are available in Russian and English languages.

These documents contain the individual data from customer and therefore will never be published and no one passed.

 
dispersing homogenizer TRGA document scheme manual installation maintenance service
We pass to the customer "final instruction for installation" (left).

This document provides a step by step description of all the installation processing, each step is illustrated with pictures and comments. Minimum of text and a maximum photo. This document takes into account all previous mistakes installation and this document is constantly updated.

At the end of installation work, we carefully analyze all submitted photos of the installed equipment and forwarded to the customer an illustrated review with our comments (right).

The document describes the error and mistakes and marked ways and the degree of importance of removing them.

Both documents contain the individual data from customer and therefore will never be published and no one passed.
As well as instructions for the manufacture, installation, operation, fuel module for fuel tanks
All documents contain information about the warranty on the equipment ( from 1 to 2 years), clearly described rules provide warranties and certificates applied.

We will always support you, no matter - when you buy our equipment and where it is installed.


Some of our devices are successfully working on heavy oil sludge within 48 and 19 months, due to their quality and proper maintenance.
homogenizer TRGA successfully work on heavy oil sludge within 48 and 19 months

works from September 1, 2009
homogenizer TRGA successfully work on heavy oil sludge within 48 and 19 months

works from the April 1, 2012
homogenizer TRGA dispersant viscosity reduction reduction of mechanical impurities decrease the size of asphaltene reduction temperature flow decrease flashpoint
homogenizer dispersant TRGA certificate permission to use
homogenizer dispersant TRGA certificate permission to use


This way, working with us you get

1. Best equipment for quality, efficiency and duration of work.
2. The combined experience of all previous works, there are more than 100, with individual study of each project.
3. Minimal start-up costs, by maximizing the use of your equipment and manpower.
4. Reliable service, support and real guarantees.
5. Truthfulness and accuracy of the claimed effects, which confirmed the long exploitation and many official (specialized institutes and laboratories) and industrial tests. No coincidence our site - contains the maximum and the largest number of photographs, charts, reviews, analyzes - on heavy fuel savings in the industry.

02/02/2017 Andrei Ruban. (See section - our business philosophy)


Additional information
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Andrew Ruban
www.afuelsystems.com - Технологии и оборудование для обработки и экономии топлива (бензин, дизельное топливо, мазут, коксохим ). Кавитация, диспергация, эмульгирование, топливные и другие эмульсии. Экология
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